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In Texas, ex-oil and gas workers champion geothermal energy as a replacement for fossil-fueled power plants

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Tuesday, March 26, 2024

Sign up for The Brief, The Texas Tribune’s daily newsletter that keeps readers up to speed on the most essential Texas news. This is the second of a three-part series on emerging energy sources and Texas' role in developing them. Part one, on hydrogen fuel, published on Monday; part three, on small nuclear reactors, will publish on Wednesday. STARR COUNTY — In 2009, on a plot of shrub-covered cattle land about 45 miles northwest of McAllen, Shell buried and abandoned a well it drilled to look for gas. The well turned out to be a dry hole. Vegetation grew back over the site. In 2021, a Houston-based energy company run by former Shell employees came looking for it. This company wasn’t drilling for oil or gas, though. Its engineers were looking for a place to experiment with their technology for producing geothermal energy, created by Earth’s underground heat. A startup called Sage Geosystems leased the site. The company installed a wellhead and brought in a diesel-powered pump. They used fluid to create cracks in the rock deep below the surface, a technique similar to fracking for oil and gas. One day last March, the crew pumped 20,000 barrels of water into the 2-mile-deep well. Hours later, an operator opened the well from a control room. Pipes above ground shook as the pressurized water gushed back up. The water spun small turbines, generating electricity. The pressurized water, which was pumped underground and later released to the surface through the well on the right, at the Starr County demonstration on March 22, 2023. Credit: Verónica Gabriela Cárdenas for The Texas Tribune Left: Water spins a turbine at the Starr County demonstration site. Right: An operator controls the flow in and out of the well. Credit: Verónica Gabriela Cárdenas for The Texas Tribune Sage and other companies believe geothermal power is key to replacing polluting coal- and gas-fired power plants. Even though solar and wind are proven clean energy sources, they only produce electricity when the sun shines or the wind blows. Geothermal power could provide continuous, emissions-free energy. “Geothermal heat doesn’t have those variable conditions,” University of Texas at Austin clean energy expert Michael Webber said. “If you hit a hot spot below ground — might be thousands of feet down — the heat won’t matter based on whether it’s cloudy or whether it’s summer.” Texas has become an early hot spot for geothermal energy exploration. At least three companies are based in Houston, and scores of former oil industry workers and executives are taking their knowledge of geology, drilling and extraction to a new energy source. “We’ve punched over a million holes in the ground in Texas since Spindletop,” said former Texas oil and gas regulator Barry Smitherman, who has become a geothermal advocate. “So we have a lot of knowledge, and we have a lot of history and skill set.” Hveragerði, a city in Iceland, where 85% of the country's energy is sustainable, either hydroelectric or geothermal. Credit: Raul Moreno/SOPA Images/via REUTERS Heat constantly radiates out from the center of Earth as radioactive elements break down. That energy warms water that bubbles up to or escapes as steam at the surface. Humans have taken advantage of that phenomenon — an early form of geothermal power — for heating, bathing and cooking since ancient times. For more than 100 years, engineers have used that underground hot water or steam to generate electricity. Geothermal power in 2015 fueled 27% of the electricity in Iceland, which sits on one of the world’s most active volcanic zones. In 2022, it generated about 5% of the electricity in California. The United States is the top geothermal electricity producer in the world. Still, the total amount of geothermal electricity produced in America is tiny compared with other sources. It accounted for about 4 gigawatts last year, according to a federal analysis, or enough to power about 800,000 Texas homes. Businesses such as Sage and government researchers say there’s a lot more geothermal power to be had by pumping fluid through hot rock where there is no natural water. With technological advances, a government analysis predicts geothermal power in the U.S. could grow to 90 gigawatts by 2050. That would have been enough to power the entire Texas grid during last summer’s highest-demand day. Companies are racing to develop their technology and techniques to harness this energy source. They vary in how deep they want to drill (from around 7,000 feet, which oil and gas equipment can handle, to 66,000 feet, which it cannot), how they heat the water (in the well or in the rock) and how they bring the heated water back up (in the same well that sent it down or with a second one). Like oil wildcatters, the geothermal industry must figure out the best places to drill. They’ll face the same concerns about triggering earthquakes that have dogged oil and gas fracking operations and previous geothermal efforts. In 2006, a pilot geothermal plant in Switzerland caused a magnitude 3.4 earthquake that damaged buildings and led to the plant’s closure. In 2017, a magnitude 5.5 earthquake linked to a pilot geothermal project in South Korea injured dozens. Companies should follow existing best practices informed by research to monitor seismicity and adjust or pause operations as needed, said William Ellsworth, an emeritus professor at Stanford University. States could also mandate these protocols. “You have to pay attention to what you’re doing,” Ellsworth said. And perhaps most importantly, the geothermal businesses will have to show they can compete with the cost of other power sources, with help from the federal government in the form of Inflation Reduction Act tax credits. The more the technology is deployed, the more the costs might come down, Rice University Associate Professor Daniel Cohan said. Getting the price where the federal government hopes for it to be cost-competitive is “feasible,” Cohan said, “but there’s no guarantee that the industry will get there.” The federal Department of Energy said this month that $20 billion to $25 billion needed to be invested by 2030 to move toward widespread use. “We’re all doing something a little bit different,” Sage CEO Cindy Taff said. “One of us is going to have a breakthrough that really commercializes this stuff.” The daughter of a geophysicist who worked for Mobil, Taff studied mechanical engineering and built a 36-year career at Shell. She worked her way up from production engineer to vice president, managing a team with an annual budget of around $1 billion. Taff explains how Sage Geosystems uses its Starr County well to store energy. Credit: Verónica Gabriela Cárdenas for The Texas Tribune With freckles and curly hair that falls past her shoulders, Taff said she knew the world wanted to pivot to new energy sources. Her daughter, concerned about climate change, urged her mother to get away from the “dark side” of oil and gas. When former colleagues from Shell told Taff they were co-founding Sage and invited her to join them, she got excited. Taff saw that Sage was a nimble company with people she considered some of the smartest in the industry. The geothermal business had a lot of growing to do, like the early days of wind or solar. Her work could have a large impact. “It was exciting to be working with people that I knew had a sense of urgency and made a difference,” Taff said. “And then, it was exciting to be working for yourself in a way that you can push the agenda.” So, in 2020, Taff took the leap. Her daughter joined the company too. Building interest in geothermal  In 1989, the Exxon Valdez oil tanker spilled 11 million gallons of oil off the coast of Alaska, killing some 250,000 seabirds, 2,800 sea otters and 300 harbor seals. In Augusta, Georgia, 10-year-old Jamie Beard was riveted by the news coverage. “I understood things enough to know that that was not something we wanted,” Beard said. That experience pushed Beard into environmental activism, starting the next day, when she took a Kleenex box decorated like the ocean to raise money for coral reefs. She painted murals about environmental rights. In college, at Appalachian State University, she organized an Earth Day festival and tied herself to trees on a West Virginia mountaintop to protest workers scraping them away to mine for coal. Years before Jamie Beard helped launch Sage Geosystems, she was a student at Appalachian State University teaching others how to use solar ovens. Credit: Courtesy of Jamie Beard Beard went on to study environmental law at Boston University. She represented corporations, telling herself she could make change best from the inside. That proved incorrect. She joined a startup working on technology that could be applied to geothermal drilling. That’s when her life changed. Beard read an interview about the huge potential for geothermal power to provide electricity around the world. The interview was with Massachusetts Institute of Technology professor Jefferson Tester, who led a team that published a 372-page assessment of the resource for the federal government in 2006. “The technology needed to advance … but it wasn’t like it had to invent a whole new area because it’s so compatible with what we do with hydrocarbon extraction,” Tester said in an interview with the Texas Tribune. “They drill holes in the ground and they pull fluids out of the ground, whether they’re gas or liquids, and they sell it. Well, that’s what you do for geothermal too.” Beard read the report over and over. This is my career, Beard thought. The history of modern geothermal power went back a century: The world’s first full-scale geothermal power plant started operating in 1913 in Italy. In 1960, Pacific Gas and Electric built the first commercial geothermal power plant in the United States at a spot in Northern California known as “The Geysers.” In the 1970s, the federal Department of Energy started researching pulling power from what was referred to as hot, dry rock. The country that decade suffered through Arab countries’ embargo on exporting oil to America, causing oil prices to skyrocket. Still, the technology didn’t get far enough for the concept to take off. The Larderello geothermal power plant, which is the world's oldest, was built in Tuscany, Italy. Credit: Enel Green Power Engineers built geothermal power plants where they could find existing water resources relatively easily, maybe marked by hot springs or fumaroles, which are holes where hot gases and vapors escape from underground, said Lauren Boyd, director of the U.S. Department of Energy’s geothermal technologies office. But building new plants got riskier as prime locations got harder to find. Beard saw opportunity. She knew the oil and gas industry could develop technology quickly. The U.S. ushered in the “shale revolution” as companies drilled horizontally and cracked open rock with hydraulic fracturing, known as fracking, to extract giant amounts of oil and gas. That technology could be used for geothermal. Beard, 45, is the type of person who speaks with an energy that rubs off on you. Her hair is cut into an angular bob; she wears artsy glasses. She made giving a TED talk look easy. Armed with a $1 million Department of Energy grant, Beard moved to the University of Texas at Austin around 2019 to convince people that now was the time to start a geothermal company. She argued that oil and gas experts did not have to be only the villains in the climate change story; they could also be the people who help alleviate it. Jamie Beard speaks at a SXSW panel titled "Geothermal and the Promise of Clean Energy Abundance" on March 9 in Austin. Credit: Courtesy of Jamie Beard “Oil and gas people are a gigantic brain trust,” Beard said. “They are a huge asset.” Beard had a young son. She learned he inherited a rare genetic condition that gave him a life expectancy of 10 or so years. A journalist from Wired who profiled Beard described a woman facing an existential choice: She could let the doom of his fate swallow her, or focus on changing the world. Beard started by reaching out to industry veterans whom she suspected were retired, golfing and bored. Maybe their grandchildren were after them for being part of the fossil fuel industry that contributes to climate change. Beard said she spent months talking with people like Lance Cook, who retired from Shell as a vice president. Beard said the reaction she usually got was “it’ll never work,” followed by a phone call a few weeks later that the person was still thinking about it. But Cook decided to jump in, and he became the chief technology officer for a new company named for Beard’s son, Sage. Chris Anderson, the leader of TED, known for its conferences with TED talks by experts on various topics, invested $16 million through his climate investment fund. Drilling firm Nabors invested $9 million more. Early successes  Beard wasn’t the only person who saw the potential of leveraging expertise from the oil and gas industry to develop geothermal in Texas. Tim Latimer grew up in a city of about 1,000 residents in Central Texas, where he remembers being fascinated by the Discovery Channel show “Build It Bigger” about constructing large projects that impact many lives, such as bridges, tunnels and dams. Latimer studied mechanical engineering at the University of Tulsa. He wanted a job back in Texas to be near family and friends, so when he graduated in 2012 he went to work on drilling sites while the shale revolution was taking off. Latimer considered whether he should be working in fossil fuels in a world confronting climate change. But working on rapidly developing technology alongside smart people excited him. Moving into wind or solar didn’t feel right after years studying drilling. Fervo CEO Tim Latimer at the Fervo Energy office in Houston on March 22. Credit: Mark Felix for the The Texas Tribune Then came the lightbulb moment. He found the same 2006 geothermal report that inspired Beard. He realized that what he was doing, which included drilling into high-temperature rock in South Texas, presented what he called a “huge opportunity for tech transfer” into geothermal. Latimer thought the idea was so obvious he could join a geothermal company already doing it. He found none. What if this could change how the world gets energy and no one tried it? he wondered. Like other startup founders, he’s articulate and dreams big. At a conference where some wore suits, he wore sneakers, a button-down and jeans. Latimer went to Stanford University Graduate School of Business and met a classmate getting a PhD in geothermal research. Together they started Fervo Energy. They headquartered the business in Houston. Their first Houston-based hire had 15 years of experience working for oil and gas companies Hess and BP. Fervo now employs 80 people, about 60% of whom came from oil and gas work. Fervo’s approach is basically to drill vertically, then use fracking technology to create horizontal cracks in the earth. That way, operators can send water down the well, where it can flow through the small cracks in the rock to heat before coming back up another nearby well. Two California energy providers have signed contracts to buy power from Fervo. Google also has a financial agreement with them. Oil and gas company Devon Energy Corporation invested $10 million. Last summer, Fervo ran a 30-day test in 375-degree rock in Nevada. They deemed it a success, and now the company is building a project nearby in Utah, next to where the Department of Energy has sponsored a geothermal field lab. They expect the project will put power mostly onto the California grid in 2026. Drilling deeper Back in Houston, in a beige set of warehouses on the south side of town, another company led by former oil and gas experts is taking a third approach. Henry Phan left a 19-year career in product development at Schlumberger, where his work included designing drilling equipment that could steer sideways, to join a former colleague who launched Quaise Energy. The company focuses on using millimeter waves — which are higher frequency microwaves like the ones used to heat food — to create wells by vaporizing rock. Henry Phan, vice president of engineering for Quaise Energy, stands with a wave guide that the company uses to direct waves from the surface into the hole they are creating, in Houston on Feb. 15, 2024. Credit: Joseph Bui for The Texas Tribune First: Employees of Quaise Energy stand next to a repurposed drilling rig that will hold a wave guide. Last: Vaporized basalt rock from testing at Quaise Energy in Houston. Credit: Joseph Bui for The Texas Tribune Oil and gas equipment begins to fail when temperatures below ground reach around 400 degrees. Drill bits wear down quickly against harder rock and electronics are pushed past their limits. Using millimeter waves would allow operators to “drill” deeper than oil and gas equipment can go — which means reaching hotter rock that could produce more power. The idea interested Phan, and he thought the physics made sense. Plus, he would work on cutting-edge technology that he thought could be a “big step change for humanity.” Quaise had a lot less bureaucracy than at the giant Schlumberger, where money going into product development seemed to be diminishing. In 2020, he signed on as Quaise’s vice president of engineering. He brought more former colleagues with him. Quaise aims to be able to drill into 300 to 500 degree rock by 2026, produce steam that can generate electricity by 2028 and go commercial after that. Their investors include Nabors, climate investors Prelude Ventures and billionaire Vinod Khosla. In early experiments with the technology, they used millimeter waves to “drill” through an eight-foot cylinder of basalt rock, plus samples of 1- to 2-inch-thick basalt. The examples sit on display in their office. “It’s cool to work on a new product,” Phan said, “but the fact that it can make an impact to … our life and our children’s life and their generation and their kids is monumental. So it’s rewarding from the point of view that we’re working on something that is so impactful if we can make this thing work.” Disclosure: Google, Rice University and the University of Texas at Austin have been financial supporters of The Texas Tribune, a nonprofit, nonpartisan news organization that is funded in part by donations from members, foundations and corporate sponsors. Financial supporters play no role in the Tribune's journalism. Find a complete list of them here. We can’t wait to welcome you to downtown Austin Sept. 5-7 for the 2024 Texas Tribune Festival! Join us at Texas’ breakout politics and policy event as we dig into the 2024 elections, state and national politics, the state of democracy, and so much more. When tickets go on sale this spring, Tribune members will save big. Donate to join or renew today.

Texas has become an early hot spot for geothermal energy exploration as scores of former oil industry workers and executives are taking their knowledge to a new energy source.

Sign up for The Brief, The Texas Tribune’s daily newsletter that keeps readers up to speed on the most essential Texas news.


This is the second of a three-part series on emerging energy sources and Texas' role in developing them. Part one, on hydrogen fuel, published on Monday; part three, on small nuclear reactors, will publish on Wednesday.

STARR COUNTY — In 2009, on a plot of shrub-covered cattle land about 45 miles northwest of McAllen, Shell buried and abandoned a well it drilled to look for gas. The well turned out to be a dry hole. Vegetation grew back over the site.

In 2021, a Houston-based energy company run by former Shell employees came looking for it.

This company wasn’t drilling for oil or gas, though. Its engineers were looking for a place to experiment with their technology for producing geothermal energy, created by Earth’s underground heat.

A startup called Sage Geosystems leased the site. The company installed a wellhead and brought in a diesel-powered pump. They used fluid to create cracks in the rock deep below the surface, a technique similar to fracking for oil and gas.

One day last March, the crew pumped 20,000 barrels of water into the 2-mile-deep well. Hours later, an operator opened the well from a control room. Pipes above ground shook as the pressurized water gushed back up. The water spun small turbines, generating electricity.

The pressurized water, which was pumped underground and later released to the surface through the well on the right, at the Starr County demonstration on March 22, 2023. Credit: Verónica Gabriela Cárdenas for The Texas Tribune
Left: Water spins a turbine at the Starr County demonstration site. Right: An operator controls the flow in and out of the well. Credit: Verónica Gabriela Cárdenas for The Texas Tribune

Sage and other companies believe geothermal power is key to replacing polluting coal- and gas-fired power plants. Even though solar and wind are proven clean energy sources, they only produce electricity when the sun shines or the wind blows. Geothermal power could provide continuous, emissions-free energy.

“Geothermal heat doesn’t have those variable conditions,” University of Texas at Austin clean energy expert Michael Webber said. “If you hit a hot spot below ground — might be thousands of feet down — the heat won’t matter based on whether it’s cloudy or whether it’s summer.”

Texas has become an early hot spot for geothermal energy exploration. At least three companies are based in Houston, and scores of former oil industry workers and executives are taking their knowledge of geology, drilling and extraction to a new energy source.

“We’ve punched over a million holes in the ground in Texas since Spindletop,” said former Texas oil and gas regulator Barry Smitherman, who has become a geothermal advocate. “So we have a lot of knowledge, and we have a lot of history and skill set.”

Hveragerði, a city in Iceland, where 85% of the country's energy is sustainable, either hydroelectric or geothermal. Credit: Raul Moreno/SOPA Images/via REUTERS

Heat constantly radiates out from the center of Earth as radioactive elements break down. That energy warms water that bubbles up to or escapes as steam at the surface. Humans have taken advantage of that phenomenon — an early form of geothermal power — for heating, bathing and cooking since ancient times.

For more than 100 years, engineers have used that underground hot water or steam to generate electricity. Geothermal power in 2015 fueled 27% of the electricity in Iceland, which sits on one of the world’s most active volcanic zones. In 2022, it generated about 5% of the electricity in California. The United States is the top geothermal electricity producer in the world.

Still, the total amount of geothermal electricity produced in America is tiny compared with other sources. It accounted for about 4 gigawatts last year, according to a federal analysis, or enough to power about 800,000 Texas homes.

Businesses such as Sage and government researchers say there’s a lot more geothermal power to be had by pumping fluid through hot rock where there is no natural water. With technological advances, a government analysis predicts geothermal power in the U.S. could grow to 90 gigawatts by 2050. That would have been enough to power the entire Texas grid during last summer’s highest-demand day.

Companies are racing to develop their technology and techniques to harness this energy source. They vary in how deep they want to drill (from around 7,000 feet, which oil and gas equipment can handle, to 66,000 feet, which it cannot), how they heat the water (in the well or in the rock) and how they bring the heated water back up (in the same well that sent it down or with a second one).

Like oil wildcatters, the geothermal industry must figure out the best places to drill. They’ll face the same concerns about triggering earthquakes that have dogged oil and gas fracking operations and previous geothermal efforts. In 2006, a pilot geothermal plant in Switzerland caused a magnitude 3.4 earthquake that damaged buildings and led to the plant’s closure. In 2017, a magnitude 5.5 earthquake linked to a pilot geothermal project in South Korea injured dozens.

Companies should follow existing best practices informed by research to monitor seismicity and adjust or pause operations as needed, said William Ellsworth, an emeritus professor at Stanford University. States could also mandate these protocols. “You have to pay attention to what you’re doing,” Ellsworth said.

And perhaps most importantly, the geothermal businesses will have to show they can compete with the cost of other power sources, with help from the federal government in the form of Inflation Reduction Act tax credits.

The more the technology is deployed, the more the costs might come down, Rice University Associate Professor Daniel Cohan said. Getting the price where the federal government hopes for it to be cost-competitive is “feasible,” Cohan said, “but there’s no guarantee that the industry will get there.”

The federal Department of Energy said this month that $20 billion to $25 billion needed to be invested by 2030 to move toward widespread use.

“We’re all doing something a little bit different,” Sage CEO Cindy Taff said. “One of us is going to have a breakthrough that really commercializes this stuff.”

The daughter of a geophysicist who worked for Mobil, Taff studied mechanical engineering and built a 36-year career at Shell. She worked her way up from production engineer to vice president, managing a team with an annual budget of around $1 billion.

Taff explains how Sage Geosystems uses its Starr County well to store energy. Credit: Verónica Gabriela Cárdenas for The Texas Tribune

With freckles and curly hair that falls past her shoulders, Taff said she knew the world wanted to pivot to new energy sources. Her daughter, concerned about climate change, urged her mother to get away from the “dark side” of oil and gas.

When former colleagues from Shell told Taff they were co-founding Sage and invited her to join them, she got excited.

Taff saw that Sage was a nimble company with people she considered some of the smartest in the industry. The geothermal business had a lot of growing to do, like the early days of wind or solar. Her work could have a large impact.

“It was exciting to be working with people that I knew had a sense of urgency and made a difference,” Taff said. “And then, it was exciting to be working for yourself in a way that you can push the agenda.”

So, in 2020, Taff took the leap. Her daughter joined the company too.

Building interest in geothermal 

In 1989, the Exxon Valdez oil tanker spilled 11 million gallons of oil off the coast of Alaska, killing some 250,000 seabirds, 2,800 sea otters and 300 harbor seals. In Augusta, Georgia, 10-year-old Jamie Beard was riveted by the news coverage.

“I understood things enough to know that that was not something we wanted,” Beard said.

That experience pushed Beard into environmental activism, starting the next day, when she took a Kleenex box decorated like the ocean to raise money for coral reefs. She painted murals about environmental rights. In college, at Appalachian State University, she organized an Earth Day festival and tied herself to trees on a West Virginia mountaintop to protest workers scraping them away to mine for coal.

Years before Jamie Beard helped launch Sage Geosystems, she was a student at Appalachian State University teaching others how to use solar ovens. Credit: Courtesy of Jamie Beard

Beard went on to study environmental law at Boston University. She represented corporations, telling herself she could make change best from the inside. That proved incorrect. She joined a startup working on technology that could be applied to geothermal drilling.

That’s when her life changed.

Beard read an interview about the huge potential for geothermal power to provide electricity around the world. The interview was with Massachusetts Institute of Technology professor Jefferson Tester, who led a team that published a 372-page assessment of the resource for the federal government in 2006.

“The technology needed to advance … but it wasn’t like it had to invent a whole new area because it’s so compatible with what we do with hydrocarbon extraction,” Tester said in an interview with the Texas Tribune. “They drill holes in the ground and they pull fluids out of the ground, whether they’re gas or liquids, and they sell it. Well, that’s what you do for geothermal too.”

Beard read the report over and over.

This is my career, Beard thought.

The history of modern geothermal power went back a century: The world’s first full-scale geothermal power plant started operating in 1913 in Italy. In 1960, Pacific Gas and Electric built the first commercial geothermal power plant in the United States at a spot in Northern California known as “The Geysers.”

In the 1970s, the federal Department of Energy started researching pulling power from what was referred to as hot, dry rock. The country that decade suffered through Arab countries’ embargo on exporting oil to America, causing oil prices to skyrocket. Still, the technology didn’t get far enough for the concept to take off.

The Larderello geothermal power plant, which is the world's oldest, was built in Tuscany, Italy. Credit: Enel Green Power

Engineers built geothermal power plants where they could find existing water resources relatively easily, maybe marked by hot springs or fumaroles, which are holes where hot gases and vapors escape from underground, said Lauren Boyd, director of the U.S. Department of Energy’s geothermal technologies office. But building new plants got riskier as prime locations got harder to find.

Beard saw opportunity. She knew the oil and gas industry could develop technology quickly. The U.S. ushered in the “shale revolution” as companies drilled horizontally and cracked open rock with hydraulic fracturing, known as fracking, to extract giant amounts of oil and gas. That technology could be used for geothermal.

Beard, 45, is the type of person who speaks with an energy that rubs off on you. Her hair is cut into an angular bob; she wears artsy glasses. She made giving a TED talk look easy.

Armed with a $1 million Department of Energy grant, Beard moved to the University of Texas at Austin around 2019 to convince people that now was the time to start a geothermal company. She argued that oil and gas experts did not have to be only the villains in the climate change story; they could also be the people who help alleviate it.

Jamie Beard speaks at a SXSW panel titled "Geothermal and the Promise of Clean Energy Abundance" on March 9 in Austin. Credit: Courtesy of Jamie Beard

“Oil and gas people are a gigantic brain trust,” Beard said. “They are a huge asset.”

Beard had a young son. She learned he inherited a rare genetic condition that gave him a life expectancy of 10 or so years. A journalist from Wired who profiled Beard described a woman facing an existential choice: She could let the doom of his fate swallow her, or focus on changing the world.

Beard started by reaching out to industry veterans whom she suspected were retired, golfing and bored. Maybe their grandchildren were after them for being part of the fossil fuel industry that contributes to climate change.

Beard said she spent months talking with people like Lance Cook, who retired from Shell as a vice president. Beard said the reaction she usually got was “it’ll never work,” followed by a phone call a few weeks later that the person was still thinking about it. But Cook decided to jump in, and he became the chief technology officer for a new company named for Beard’s son, Sage.

Chris Anderson, the leader of TED, known for its conferences with TED talks by experts on various topics, invested $16 million through his climate investment fund. Drilling firm Nabors invested $9 million more.

Early successes 

Beard wasn’t the only person who saw the potential of leveraging expertise from the oil and gas industry to develop geothermal in Texas.

Tim Latimer grew up in a city of about 1,000 residents in Central Texas, where he remembers being fascinated by the Discovery Channel show “Build It Bigger” about constructing large projects that impact many lives, such as bridges, tunnels and dams.

Latimer studied mechanical engineering at the University of Tulsa. He wanted a job back in Texas to be near family and friends, so when he graduated in 2012 he went to work on drilling sites while the shale revolution was taking off.

Latimer considered whether he should be working in fossil fuels in a world confronting climate change. But working on rapidly developing technology alongside smart people excited him. Moving into wind or solar didn’t feel right after years studying drilling.

Fervo CEO Tim Latimer at the Fervo Energy office in Houston on March 22. Credit: Mark Felix for the The Texas Tribune

Then came the lightbulb moment. He found the same 2006 geothermal report that inspired Beard. He realized that what he was doing, which included drilling into high-temperature rock in South Texas, presented what he called a “huge opportunity for tech transfer” into geothermal.

Latimer thought the idea was so obvious he could join a geothermal company already doing it. He found none. What if this could change how the world gets energy and no one tried it? he wondered. Like other startup founders, he’s articulate and dreams big. At a conference where some wore suits, he wore sneakers, a button-down and jeans.

Latimer went to Stanford University Graduate School of Business and met a classmate getting a PhD in geothermal research. Together they started Fervo Energy. They headquartered the business in Houston. Their first Houston-based hire had 15 years of experience working for oil and gas companies Hess and BP. Fervo now employs 80 people, about 60% of whom came from oil and gas work.

Fervo’s approach is basically to drill vertically, then use fracking technology to create horizontal cracks in the earth. That way, operators can send water down the well, where it can flow through the small cracks in the rock to heat before coming back up another nearby well.

Two California energy providers have signed contracts to buy power from Fervo. Google also has a financial agreement with them. Oil and gas company Devon Energy Corporation invested $10 million.

Last summer, Fervo ran a 30-day test in 375-degree rock in Nevada. They deemed it a success, and now the company is building a project nearby in Utah, next to where the Department of Energy has sponsored a geothermal field lab. They expect the project will put power mostly onto the California grid in 2026.

Drilling deeper

Back in Houston, in a beige set of warehouses on the south side of town, another company led by former oil and gas experts is taking a third approach.

Henry Phan left a 19-year career in product development at Schlumberger, where his work included designing drilling equipment that could steer sideways, to join a former colleague who launched Quaise Energy. The company focuses on using millimeter waves — which are higher frequency microwaves like the ones used to heat food — to create wells by vaporizing rock.

Henry Phan, vice president of engineering for Quaise Energy, stands with a wave guide that the company uses to direct waves from the surface into the hole they are creating, in Houston on Feb. 15, 2024. Credit: Joseph Bui for The Texas Tribune
First: Employees of Quaise Energy stand next to a repurposed drilling rig that will hold a wave guide. Last: Vaporized basalt rock from testing at Quaise Energy in Houston. Credit: Joseph Bui for The Texas Tribune

Oil and gas equipment begins to fail when temperatures below ground reach around 400 degrees. Drill bits wear down quickly against harder rock and electronics are pushed past their limits. Using millimeter waves would allow operators to “drill” deeper than oil and gas equipment can go — which means reaching hotter rock that could produce more power.

The idea interested Phan, and he thought the physics made sense. Plus, he would work on cutting-edge technology that he thought could be a “big step change for humanity.” Quaise had a lot less bureaucracy than at the giant Schlumberger, where money going into product development seemed to be diminishing. In 2020, he signed on as Quaise’s vice president of engineering. He brought more former colleagues with him.

Quaise aims to be able to drill into 300 to 500 degree rock by 2026, produce steam that can generate electricity by 2028 and go commercial after that. Their investors include Nabors, climate investors Prelude Ventures and billionaire Vinod Khosla.

In early experiments with the technology, they used millimeter waves to “drill” through an eight-foot cylinder of basalt rock, plus samples of 1- to 2-inch-thick basalt. The examples sit on display in their office.

“It’s cool to work on a new product,” Phan said, “but the fact that it can make an impact to … our life and our children’s life and their generation and their kids is monumental. So it’s rewarding from the point of view that we’re working on something that is so impactful if we can make this thing work.”

Disclosure: Google, Rice University and the University of Texas at Austin have been financial supporters of The Texas Tribune, a nonprofit, nonpartisan news organization that is funded in part by donations from members, foundations and corporate sponsors. Financial supporters play no role in the Tribune's journalism. Find a complete list of them here.


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The economic case for green steel production at a Michigan steel mill

Dearborn, Michigan, was at the heart of auto industry innovation during the days of the Model T Ford. Now clean energy and environmental justice advocates are proposing that the city play a lead role in greening the auto industry, through a transformation of the Dearborn Works steel mill to “green steel” — a…

Dearborn, Michigan, was at the heart of auto industry innovation during the days of the Model T Ford. Now clean energy and environmental justice advocates are proposing that the city play a lead role in greening the auto industry, through a transformation of the Dearborn Works steel mill to ​“green steel” — a steelmaking process powered by hydrogen and renewable energy with drastically lower emissions than a traditional blast furnace. The blast furnace at Dearborn Works is due for relining in 2027, at an estimated cost of $470 million. Advocates argue that instead of prolonging the blast furnace’s life, its owner, Cleveland Cliffs, should invest another $2 billion dollars and convert the mill to Direct Reduced Iron (DRI) technology powered by green hydrogen (hydrogen produced with renewable energy). An October report by Dr. Elizabeth Boatman of the firm 5 Lakes Energy examines the economics and logistics of such a conversion, and argues that demand for cleaner steel is likely to grow as auto companies and other global industries seek to lower their greenhouse gas footprints. Starting in 2026, steel importers to the European Union will need to make payments to offset emissions associated with steel production. Worldwide, the auto industry is the second largest consumer of steel after construction, and ​“being able to pass on the price of a ​‘green steel premium’ to its end consumers, the automotive industry is uniquely positioned to create demand for green steel without having to rely on public subsidies,” the European Union think tank CEPS said in a recent publication. “This is a great chance for the state to step in now and ensure this conversion happens, instead of waiting another 20 years,” said Boatman. ​“All the economic indicators suggest clean steel is the steel product of the future, and the best way to future-proof jobs especially in the steel sector and especially for unions.” Cutting pollution, creating jobs  Cleveland Cliffs is planning to convert its Middletown, Ohio, steel mill to DRI, tapping a $500 million federal grant for industrial decarbonization under the Bipartisan Infrastructure Law and Inflation Reduction Act. A DRI furnace does not need to use coke or heat iron ore to 3,000 degrees Fahrenheit to produce pure ​“pig iron”; the same result is achieved with a different chemical process at much lower temperatures. DRI furnaces can be powered by natural gas or clean hydrogen. Initially, Cleveland Cliffs says, its Middletown mill will run on natural gas, releasing about half the carbon emissions of its current blast furnace. Eventually, the company announced, it could switch to hydrogen. Along with slashing greenhouse gas emissions, a similar green steel conversion at Dearborn Works would greatly reduce the local air pollution burden facing residents in the heavily industrial area, which is also home to a Marathon oil refinery, a major rail yard, and other polluters. But it wouldn’t be cheap. Boatman’s report estimated the cost of converting a blast furnace to a DRI furnace and associated electric arc furnaces at $1.57 billion, plus $2.6 billion to build a green hydrogen plant. Utility DTE Energy would need to work with grid operator MISO to add about 2 GW of solar and 2 GW of wind power, plus battery storage, to the grid to power the green hydrogen production. The conversion would mean closure of the EES Coke plant, which turns coal into coke for the steel mill, on heavily polluted Zug Island in the River Rouge just outside Detroit, five miles from Dearborn. In 2022, the EPA sued the coke plant, a subsidiary of DTE Energy, over Clean Air Act violations. A recent study by the nonprofit Industrious Labs found that the EES Coke plant could be responsible for up to 57 premature deaths and more than 15,000 asthma attacks. The report also found that more than half the people living within a three-mile radius of both the steel mill and coke plant are low-income, and three-quarters of those living around the coke plant are people of color, as are half those living around the steel mill. “The total health costs are quite significant,” said Nick Leonard, executive director of the Great Lakes Environmental Law Center, which is representing local residents as intervenors in the EPA lawsuit against the coke plant. ​“We allow companies to externalize those costs and not account for them. If they were required by some sort of change in policy or regulation to be responsible for those costs, it would certainly make the case they could make this expensive switch” to green steel. The law center also represented residents in legal proceedings around Dearborn Works’ Clean Air Act violations, including a 2015 consent decree and a 2023 mandate to install a new electrostatic precipitator at a cost of $100 million. Leonard said local residents ​“know Cleveland Cliffs poses a risk to their health, and they want solutions. They know there’s a problem — they are frustrated by the lack of will or attention from state and local government.” Cleveland Cliffs did not respond to a request for comment. Why Michigan? The country’s active steel mills are concentrated in Pennsylvania, Indiana, Ohio, and Michigan. Advocates and residents are asking Nippon Steel to consider a green steel conversion at the Gary Works mill in Northwest Indiana, if the global corporation succeeds in acquiring Gary Works owner U.S. Steel. Advocates have also proposed green steel conversions for Pennsylvania mills.

Ensuring a durable transition

Progress on the energy transition depends on collective action benefiting all stakeholders, agreed participants in MITEI’s annual research conference.

To fend off the worst impacts of climate change, “we have to decarbonize, and do it even faster,” said William H. Green, director of the MIT Energy Initiative (MITEI) and Hoyt C. Hottel Professor, MIT Department of Chemical Engineering, at MITEI’s Annual Research Conference.“But how the heck do we actually achieve this goal when the United States is in the middle of a divisive election campaign, and globally, we’re facing all kinds of geopolitical conflicts, trade protectionism, weather disasters, increasing demand from developing countries building a middle class, and data centers in countries like the U.S.?”Researchers, government officials, and business leaders convened in Cambridge, Massachusetts, Sept. 25-26 to wrestle with this vexing question at the conference that was themed, “A durable energy transition: How to stay on track in the face of increasing demand and unpredictable obstacles.”“In this room we have a lot of power,” said Green, “if we work together, convey to all of society what we see as real pathways and policies to solve problems, and take collective action.”The critical role of consensus-building in driving the energy transition arose repeatedly in conference sessions, whether the topic involved developing and adopting new technologies, constructing and siting infrastructure, drafting and passing vital energy policies, or attracting and retaining a skilled workforce.Resolving conflictsThere is “blowback and a social cost” in transitioning away from fossil fuels, said Stephen Ansolabehere, the Frank G. Thompson Professor of Government at Harvard University, in a panel on the social barriers to decarbonization. “Companies need to engage differently and recognize the rights of communities,” he said.Nora DeDontney, director of development at Vineyard Offshore, described her company’s two years of outreach and negotiations to bring large cables from ocean-based wind turbines onshore.“Our motto is, 'community first,'” she said. Her company works to mitigate any impacts towns might feel because of offshore wind infrastructure construction with projects, such as sewer upgrades; provides workforce training to Tribal Nations; and lays out wind turbines in a manner that provides safe and reliable areas for local fisheries.Elsa A. Olivetti, professor in the Department of Materials Science and Engineering at MIT and the lead of the Decarbonization Mission of MIT’s new Climate Project, discussed the urgent need for rapid scale-up of mineral extraction. “Estimates indicate that to electrify the vehicle fleet by 2050, about six new large copper mines need to come on line each year,” she said. To meet the demand for metals in the United States means pushing into Indigenous lands and environmentally sensitive habitats. “The timeline of permitting is not aligned with the temporal acceleration needed,” she said.Larry Susskind, the Ford Professor of Urban and Environmental Planning in the MIT Department of Urban Studies and Planning, is trying to resolve such tensions with universities playing the role of mediators. He is creating renewable energy clinics where students train to participate in emerging disputes over siting. “Talk to people before decisions are made, conduct joint fact finding, so that facilities reduce harms and share the benefits,” he said.Clean energy boom and pressureA relatively recent and unforeseen increase in demand for energy comes from data centers, which are being built by large technology companies for new offerings, such as artificial intelligence.“General energy demand was flat for 20 years — and now, boom,” said Sean James, Microsoft’s senior director of data center research. “It caught utilities flatfooted.” With the expansion of AI, the rush to provision data centers with upwards of 35 gigawatts of new (and mainly renewable) power in the near future, intensifies pressure on big companies to balance the concerns of stakeholders across multiple domains. Google is pursuing 24/7 carbon-free energy by 2030, said Devon Swezey, the company’s senior manager for global energy and climate.“We’re pursuing this by purchasing more and different types of clean energy locally, and accelerating technological innovation such as next-generation geothermal projects,” he said. Pedro Gómez Lopez, strategy and development director, Ferrovial Digital, which designs and constructs data centers, incorporates renewable energy into their projects, which contributes to decarbonization goals and benefits to locales where they are sited. “We can create a new supply of power, taking the heat generated by a data center to residences or industries in neighborhoods through District Heating initiatives,” he said.The Inflation Reduction Act and other legislation has ramped up employment opportunities in clean energy nationwide, touching every region, including those most tied to fossil fuels. “At the start of 2024 there were about 3.5 million clean energy jobs, with 'red' states showing the fastest growth in clean energy jobs,” said David S. Miller, managing partner at Clean Energy Ventures. “The majority (58 percent) of new jobs in energy are now in clean energy — that transition has happened. And one-in-16 new jobs nationwide were in clean energy, with clean energy jobs growing more than three times faster than job growth economy-wide”In this rapid expansion, the U.S. Department of Energy (DoE) is prioritizing economically marginalized places, according to Zoe Lipman, lead for good jobs and labor standards in the Office of Energy Jobs at the DoE. “The community benefit process is integrated into our funding,” she said. “We are creating the foundation of a virtuous circle,” encouraging benefits to flow to disadvantaged and energy communities, spurring workforce training partnerships, and promoting well-paid union jobs. “These policies incentivize proactive community and labor engagement, and deliver community benefits, both of which are key to building support for technological change.”Hydrogen opportunity and challengeWhile engagement with stakeholders helps clear the path for implementation of technology and the spread of infrastructure, there remain enormous policy, scientific, and engineering challenges to solve, said multiple conference participants. In a “fireside chat,” Prasanna V. Joshi, vice president of low-carbon-solutions technology at ExxonMobil, and Ernest J. Moniz, professor of physics and special advisor to the president at MIT, discussed efforts to replace natural gas and coal with zero-carbon hydrogen in order to reduce greenhouse gas emissions in such major industries as steel and fertilizer manufacturing.“We have gone into an era of industrial policy,” said Moniz, citing a new DoE program offering incentives to generate demand for hydrogen — more costly than conventional fossil fuels — in end-use applications. “We are going to have to transition from our current approach, which I would call carrots-and-twigs, to ultimately, carrots-and-sticks,” Moniz warned, in order to create “a self-sustaining, major, scalable, affordable hydrogen economy.”To achieve net zero emissions by 2050, ExxonMobil intends to use carbon capture and sequestration in natural gas-based hydrogen and ammonia production. Ammonia can also serve as a zero-carbon fuel. Industry is exploring burning ammonia directly in coal-fired power plants to extend the hydrogen value chain. But there are challenges. “How do you burn 100 percent ammonia?”, asked Joshi. “That's one of the key technology breakthroughs that's needed.” Joshi believes that collaboration with MIT’s “ecosystem of breakthrough innovation” will be essential to breaking logjams around the hydrogen and ammonia-based industries.MIT ingenuity essentialThe energy transition is placing very different demands on different regions around the world. Take India, where today per capita power consumption is one of the lowest. But Indians “are an aspirational people … and with increasing urbanization and industrial activity, the growth in power demand is expected to triple by 2050,” said Praveer Sinha, CEO and managing director of the Tata Power Co. Ltd., in his keynote speech. For that nation, which currently relies on coal, the move to clean energy means bringing another 300 gigawatts of zero-carbon capacity online in the next five years. Sinha sees this power coming from wind, solar, and hydro, supplemented by nuclear energy.“India plans to triple nuclear power generation capacity by 2032, and is focusing on advancing small modular reactors,” said Sinha. “The country also needs the rapid deployment of storage solutions to firm up the intermittent power.” The goal is to provide reliable electricity 24/7 to a population living both in large cities and in geographically remote villages, with the help of long-range transmission lines and local microgrids. “India’s energy transition will require innovative and affordable technology solutions, and there is no better place to go than MIT, where you have the best brains, startups, and technology,” he said.These assets were on full display at the conference. Among them a cluster of young businesses, including:the MIT spinout Form Energy, which has developed a 100-hour iron battery as a backstop to renewable energy sources in case of multi-day interruptions;startup Noya that aims for direct air capture of atmospheric CO2 using carbon-based materials;the firm Active Surfaces, with a lightweight material for putting solar photovoltaics in previously inaccessible places;Copernic Catalysts, with new chemistry for making ammonia and sustainable aviation fuel far more inexpensively than current processes; andSesame Sustainability, a software platform spun out of MITEI that gives industries a full financial analysis of the costs and benefits of decarbonization.The pipeline of research talent extended into the undergraduate ranks, with a conference “slam” competition showcasing students’ summer research projects in areas from carbon capture using enzymes to 3D design for the coils used in fusion energy confinement.“MIT students like me are looking to be the next generation of energy leaders, looking for careers where we can apply our engineering skills to tackle exciting climate problems and make a tangible impact,” said Trent Lee, a junior in mechanical engineering researching improvements in lithium-ion energy storage. “We are stoked by the energy transition, because it’s not just the future, but our chance to build it.”

Massachusetts passes bill to speed clean energy and slow gas expansion

Yesterday, Massachusetts lawmakers made major moves to reduce greenhouse gas emissions and transition the state to clean energy. Legislators approved a long-awaited climate bill that will limit gas pipeline expansion, make it easier to site and build renewables, and allow utilities to use geothermal energy — instead…

Yesterday, Massachusetts lawmakers made major moves to reduce greenhouse gas emissions and transition the state to clean energy. Legislators approved a long-awaited climate bill that will limit gas pipeline expansion, make it easier to site and build renewables, and allow utilities to use geothermal energy — instead of fossil fuels — to heat and cool homes. Governor Maura Healey, a Democrat, is expected to sign it into law in the coming days. The bill first passed the Senate over the summer but stalled in the House, where representatives wanted a more narrow focus that didn’t include gas system reforms. The legislators managed to reach a compromise, and environmental advocates are pleased with the result. “The Legislature and the Healey-Driscoll Administration are taking tangible steps to drive the Commonwealth’s clean energy future forward in the wake of the federal Election outcome,” the Acadia Center said in a press release following the vote. Massachusetts is the first state to take action on climate since Trump’s re-election; the new federal landscape could spur more state lawmakers to try and advance climate legislation. A large portion of the new bill streamlines the steps for clean energy projects to get off the ground. Instead of having to go through multiple agencies for approval, the Energy Facilities Siting Board will oversee the entire process. ​“We’re eliminating a lot of the friction that prevents projects from being built,” said Caitlin Peale Sloan, vice president of the Massachusetts chapter at Conservation Law Foundation. “This will hopefully unlock the clean energy that we need to get built,” Sloan said. Massachusetts has committed to reaching net-zero emissions by 2050 and cutting emissions 50 percent below 1990 levels by 2030. A faster permitting process could leave less room for opposition from impacted communities. On top of that, the bill places a time limit on challenges to renewable energy projects — which can sometimes hold up construction for years — to 15 months. But to protect already burdened communities, the legislature added a requirement that each project proposal must look at cumulative environmental impact, or how a new facility could add to the existing pollution in a given area. The bill also sets state targets for long duration energy storage and allows contracts for offshore wind and battery storage for up to 30 years, instead of the current 20. One provision allows Massachusetts to receive nuclear energy from neighboring Connecticut; in exchange, Connecticut is expected to agree to take wind power from MA’s 1,200 megawatt Vineyard Wind 2 project. In terms of gas reform, the new law takes an important step by changing how gas companies are defined. Until now, gas utilities in Massachusetts have only been allowed to deliver gas to their customers, and no alternative fuels. Going forward, they can provide heating and cooling to homes through networked geothermal energy, which connects water-filled pipes in the street to heat pumps in buildings. Several utilities are already operating small-scale demonstration projects of this technology in the state. In June, Eversource Gas brought the first networked geothermal pilot online, delivering energy to 36 buildings in Framingham, MA.

3 Questions: Can we secure a sustainable supply of nickel?

Extraction of nickel, an essential component of clean energy technologies, needs stronger policies to protect local environments and communities, MIT researchers say.

As the world strives to cut back on carbon emissions, demand for minerals and metals needed for clean energy technologies is growing rapidly, sometimes straining existing supply chains and harming local environments. In a new study published today in Joule, Elsa Olivetti, a professor of materials science and engineering and director of the Decarbonizing Energy and Industry mission within MIT’s Climate Project, along with recent graduates Basuhi Ravi PhD ’23 and Karan Bhuwalka PhD ’24 and nine others, examine the case of nickel, which is an essential element for some electric vehicle batteries and parts of some solar panels and wind turbines.How robust is the supply of this vital metal, and what are the implications of its extraction for the local environments, economies, and communities in the places where it is mined? MIT News asked Olivetti, Ravi, and Bhuwalka to explain their findings.Q: Why is nickel becoming more important in the clean energy economy, and what are some of the potential issues in its supply chain?Olivetti: Nickel is increasingly important for its role in EV batteries, as well as other technologies such as wind and solar. For batteries, high-purity nickel sulfate is a key input to the cathodes of EV batteries, which enables high energy density in batteries and increased driving range for EVs. As the world transitions away from fossil fuels, the demand for EVs, and consequently for nickel, has increased dramatically and is projected to continue to do so.The nickel supply chain for battery-grade nickel sulfate includes mining nickel from ore deposits, processing it to a suitable nickel intermediary, and refining it to nickel sulfate. The potential issues in the supply chain can be broadly described as land use concerns in the mining stage, and emissions concerns in the processing stage. This is obviously oversimplified, but as a basic structure for our inquiry we thought about it this way. Nickel mining is land-intensive, leading to deforestation, displacement of communities, and potential contamination of soil and water resources from mining waste. In the processing step, the use of fossil fuels leads to direct emissions including particulate matter and sulfur oxides. In addition, some emerging processing pathways are particularly energy-intensive, which can double the carbon footprint of nickel-rich batteries compared to the current average.Q: What is Indonesia’s role in the global nickel supply, and what are the consequences of nickel extraction there and in other major supply countries?Ravi: Indonesia plays a critical role in nickel supply, holding the world's largest nickel reserves and supplying nearly half of the globally mined nickel in 2023. The country's nickel production has seen a remarkable tenfold increase since 2016. This production surge has fueled economic growth in some regions, but also brought notable environmental and social impacts to nickel mining and processing areas.Nickel mining expansion in Indonesia has been linked to health impacts due to air pollution in the islands where nickel processing is prominent, as well as deforestation in some of the most biodiversity-rich locations on the planet. Reports of displacement of indigenous communities, land grabbing, water rights issues, and inadequate job quality in and around mines further highlight the social concerns and unequal distribution of burdens and benefits in Indonesia. Similar concerns exist in other major nickel-producing countries, where mining activities can negatively impact the environment, disrupt livelihoods, and exacerbate inequalities.On a global scale, Indonesia’s reliance on coal-based energy for nickel processing, particularly in energy-intensive smelting and leaching of a clay-like material called laterite, results in a high carbon intensity for nickel produced in the region, compared to other major producing regions such as Australia.Q: What role can industry and policymakers play in helping to meet growing demand while improving environmental safety?Bhuwalka: In consuming countries, policies can foster “discerning demand,” which means creating incentives for companies to source nickel from producers that prioritize sustainability. This can be achieved through regulations that establish acceptable environmental footprints for imported materials, such as limits on carbon emissions from nickel production. For example, the EU’s Critical Raw Materials Act and the U.S. Inflation Reduction Act could be leveraged to promote responsible sourcing. Additionally, governments can use their purchasing power to favor sustainably produced nickel in public procurement, which could influence industry practices and encourage the adoption of sustainability standards.On the supply side, nickel-producing countries like Indonesia can implement policies to mitigate the adverse environmental and social impacts of nickel extraction. This includes strengthening environmental regulations and enforcement to reduce the footprint of mining and processing, potentially through stricter pollution limits and responsible mine waste management. In addition, supporting community engagement, implementing benefit-sharing mechanisms, and investing in cleaner nickel processing technologies are also crucial.Internationally, harmonizing sustainability standards and facilitating capacity building and technology transfer between developed and developing countries can create a level playing field and prevent unsustainable practices. Responsible investment practices by international financial institutions, favoring projects that meet high environmental and social standards, can also contribute to a stable and sustainable nickel supply chain.

The Department of Energy wants to pay companies to make greener solar panels

Only six panels on the market meet the government's sustainability standards — but that number could soon grow.

In June, U.S. solar manufacturer Qcells became the second company in the world to register its solar panels with EPEAT, a labeling system that sets sustainability standards for electronics makers. By doing so, the company triggered an obscure regulation that requires federal agencies to purchase EPEAT-certified solar panels. If, say, NASA wants to build a solar farm to power a research facility, it must now purchase panels that meet EPEAT’s strict sustainability requirements — including a first-of-its-kind limit on the carbon emissions tied to solar manufacturing. There’s just one problem: Although EPEAT launched its solar standards in 2019, as of today, there are only six EPEAT-registered solar panels on the global market. And there are currently no EPEAT-registered solar inverters, devices that convert the direct current electricity a solar panel produces to alternating current electricity, which the grid uses. That doesn’t leave a lot of choices for the federal government, or anyone else who wants to purchase sustainably-produced solar equipment. That’s why, in October, the Department of Energy, or DOE, launched a new prize that offers up to $450,000 to U.S.-based solar panel and inverter manufacturers that achieve EPEAT certification for their products. As a new wave of domestic solar manufacturing kicks into high gear, the DOE hopes the prize will ensure that companies use efficient processes, sustainable materials, fair labor practices, and low-carbon energy. “The fact of the matter is, not all solar [products] in their production are created equal,” said Patty Dillon, a vice president at the Global Electronics Council, the sustainable technology nonprofit that manages the EPEAT ecolabel. Solar panels convert the sun’s rays into electricity in a process that emits no greenhouse gases, which makes them essential for fighting climate change. To achieve net-zero emissions by 2050, the International Energy Agency estimates that the world must add 630 gigawatts of new solar power annually by 2030 — up from the 135 gigawatts installed in 2020.  But some solar panels are more climate-friendly than others. Polysilicon, which is used to make the sunlight-harvesting cells inside silicon panels, is made using an energy-intensive process often powered by fossil fuels. The frames that hold solar panels together are made of aluminum, which is typically smelted in China using coal-powered electricity. The manufacturing processes that turn these materials into a solar panel also require energy, which can lead to more emissions. On a global level, the difference between solar panels manufactured using clean energy and those made with fossil fuels could amount to tens of billions of metric tons of carbon pollution by the middle of the 21st century. Workers process aluminum alloy frames for solar panels in Hai’an, China. CFOTO / Future Publishing via Getty Images To minimize those emissions, along with other environmental challenges like the use of toxic chemicals and the disposal of solar e-waste, companies must take a hard look at their supply chains and, in some cases, engage in difficult clean-up work. The DOE’s new prize, “Promoting Registration of Inverters and Modules with Ecolabel,” or PRIME, encourages companies to do so by going through the EPEAT registration process. “EPEAT certification enables companies to show how they have been taking the steps to have more environmentally friendly supply chains and manufacturing processes,” Becca Jones-Albertus, who directs the DOE’s solar energy technologies office, told Grist.  Solar companies seeking EPEAT registration must meet a list of criteria that span four broad themes: climate change, sustainable resource use, hazardous chemicals, and responsible supply chains. Depending on how many standards a manufacturer meets, it can receive an EPEAT Bronze, Silver, or Gold designation.  In addition, as of June, solar manufacturers registered with EPEAT are required to meet the industry’s first-ever criteria for embodied carbon, the emissions generated when a product is produced. For each kilowatt of power produced, no more than 630 kilograms of CO2 can be emitted during the production of an EPEAT-registered solar panel. The limit, Dillon says, represents about 25 percent fewer carbon emissions than the global average. Solar panels that fall below the “ultra low carbon” threshold of 400 kilograms of CO2 per kilowatt of power earn a special EPEAT Climate+ designation.  “That basically represents the best in class,” Dillon said. It’s difficult to make a direct comparison to fossil fuel plants, since most of their emissions come from operations rather than building infrastructure. But other research has found that over their lifespan, solar plants are considerably more climate friendly, emitting roughly 50 grams of CO2 per kilowatt-hour of energy produced compared with about 1,000 grams per kilowatt-hour for coal.  Meeting EPEAT’s requirements isn’t easy, which might explain why there are only two companies — QCells and the Arizona-based First Solar — currently listed on the registry. And only two solar panels manufactured by First Solar have earned the ecolabel’s Climate+ badge. QCells, which manufactures two EPEAT-registered panels at a factory in Dalton, Georgia, spent about two years going through a “very extensive” certification process that involved collecting data across its supply chain and submitting to a third-party audit, corporate communications lead Debra DeShong told Grist. Arrays of solar cells on conveyor belt at Qcells’ facility in Dalton, Georgia. Dustin Chambers for The Washington Post via Getty Images “It’s not an easy task,” DeShong said. “It requires resources and it requires a will.” Other companies may now be motivated to try. QCells’ additions to the EPEAT registry in June activated the Federal Acquisition Regulation, which requires the federal government to purchase goods that meet standards set by the U.S. Environmental Protection Agency, except in limited circumstances where it’s impractical to do so. In the case of solar panels, that means EPEAT-registered products. The DOE’s PRIME Prize, which provides U.S. solar manufacturers $50,000 for starting the registration process and up to $100,000 per product for up to four products that complete it, offers additional incentive. Jones-Albertus told Grist that the prize was designed to “roughly offset the cost of collecting all the data and moving through the registration process.” Solar companies “told us that they’re interested in EPEAT certification, but they haven’t gotten there yet,” Jones-Albertus said. “We’re hoping to provide incentives so that companies go through the EPEAT registration process sooner.” Companies peering deep into their supply chains for the first time might discover they have to make some changes to meet EPEAT registration requirements. To slim down the carbon footprint of its panels, a solar manufacturer might have to switch to a low-carbon polysilicon supplier. (QCells, for instance, is purchasing polysilicon from a facility in Washington state that produces the stuff using hydropower.) Or it might decide to swap out virgin aluminum frames manufactured overseas for recycled steel ones built domestically by Origami Solar, a change that can reduce carbon emissions tied to the frame by upwards of 90 percent. To meet EPEAT’s optional recycled content criteria, a manufacturer could decide to start purchasing recycled panel glass from a company like SolarCycle.  Making these sorts of manufacturing supply chain alterations takes time and money beyond what the new DOE prize will provide. But Dillon, of the Global Electronics Council, is optimistic that more companies will start registering their products with EPEAT now that federal purchasers require it. Erik Petersen, the chief strategy officer at Origami Solar, believes the Biden administration’s push for clean domestic manufacturing, combined with growing consumer interest in supply chain transparency, will spur more U.S. solar companies to ensure their products meet high sustainability standards.   “What’s exciting is all of these forces are coming together at the same time,” Petersen told Grist. “That really gives the industry an incentive to do the right things.” This story was originally published by Grist with the headline The Department of Energy wants to pay companies to make greener solar panels on Nov 1, 2024.

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